Despite finding at least
1000 online retailers selling this 'kit', there's virtually no information
on performance or design, so I'm going to let everyone know what they're
in for should they be interested in buying one.
I bought mine off eBay from
Online
Science Mall. This was one of the cheapest retailers at US$79.95. Postage
to Australia was unbelievably fast too; I had the radio in about a week.
Many thanks also for this company sending its products overseas...always
pleased to promote establishments that do this.
It is rather surprising
that so many retailers continue to sell this receiver at over $100, so
it pays to shop around.
Construction
Although promoted heavily
as a kit, it is anything but. The radio is already assembled and all that
has to be done to put it into operation is to insert 8xAA cells, screw
the aerial coil under the three terminals, plug in the headphones and connect
aerial and earth.
The chassis is made of MDF
and stained in a walnut colour. All parts are new. Despite the modernity
of the construction, it is very attractive and really does look the part.
Under the chassis, the wiring
is point to point. No PCB or tagstrips are used. Wires are soldered to
the ends of components with no other support.
Two lengths of clear cellulose
tape are an attempt to keep the wiring attached to the underside of the
chassis. Four sets of double AA cell holder are bolted to the back of the
chassis.
Plastic binding posts are
used to make aerial and earth connections, and also to connect the aerial
coil. Two pre wound coils are supplied with the kit; one spider web type
wound with Litz wire on a blank PCB former for medium wave reception, and
the other a conventional air cored enamel copper wire solenoid for short
waves wound on a plastic tube.
Modern low impedance headphones
with a 3.5mm stero plug are supplied and are fed via what is obviously
a mains transformer to match the phones to the 12AU7.
The tuning capacitor is
an air spaced metal unit, obviously meant for a superhet receiver. The
oscillator section is not used.
Quarter watt resistors and
ceramic capacitors are used for the circuit.
A miniature 50K switch pot
of the type used on transistor equipment is used to switch the 12V supply
and adjust regeneration.
The valve is a new Chinese
12AU7 and the socket is porcelain.
All in all the parts are
perfectly good quality.
Simple design using point to point wiring. Even though
there is no metal chassis, hand capacitance turned out to be insignificant.
The Design
The Radio Ace is a very
conventional regenerative receiver using a 12AU7 twin triode. One triode
functions as a regenerative grid leak detector, resistance coupled to the
second triode which is an audio stage feeding low impedance headphones
via a transformer. This transformer has, according to the circuit diagram,
a ratio of 20:1. Whether it's a 240 to 12V or 120 to 6V transformer, I
don't know, but given the construction and separate insulated bobbins,
it is clearly a mains transformer. Provided there's sufficient turns per
volt and the DC flowing through the primary isn't too high this scheme
works very well. A 100V audio line transformer would be the other preferred
option in keeping with using standard modern parts.
The unique aspect of design
is that the B+ is only 12V; the same supply as used by the valve heater.
Supply is from 8x AA cells. With the heater drawing 150mA, it is wise to
use alkaline cells for anything but short periods of use. At 12V the B+
current draw is insignificant. For use of NiCad or NiMh cells, and extra
double AA battery holder should be put in circuit given these cells provide
1.2V instead of the usual 1.5V from carbon and alkaline cells. A DC input
socket would have been a worthwile feature to allow extended operation
from a mains supply (or in my case, the 12V home lighting plant). The manual
claims the set works even when the battery has dropped to 9V. This turned
out to be true.
The aerial is coupled to
either the entire coil or to the tapping by various values of capacitor.
The choice of connection depends mainly on aerial length. In areas with
strong signals, spider web coils will pick up sufficient signal not to
require an an external aerial.
This set uses plate voltage
control for adjusting the regeneration.
Feedback is from the detector
cathode to a tapping on the aerial coil. This eliminates the requirement
for a separate feedback winding.
No volume control is provided;
instead it is expected that the regeneration is backed off if volume needs
to be reduced. However, doing this has the disadvantage that selectivity
suffers. In practice, with a set like this it is seldom that the volume
does need to be reduced.
Book Review
It is obvious that the writings
in the manual are a translation; presumably from German. That's fine, but
some of the terminology was weird. Not once was the receiver referred to
as "regenerative" or "Reinartz", let alone "TRF". Instead it was called
an "Audion". I always thought an Audion was the name of Lee De Forest's
triode.
Nevertheless, it's a nicely
set out manual and an interesting read. The 30 "experiments" are fairly
limited and most of them would be applicable to any other radio. They involve
things as trying different aerials etc, touching the coil to damp it, and
observing how the regeneration control works. Only towards the end do the
experiments become slightly more technical with such things as creating
positive feedback through the audio stages using the resistance of one's
fingers to couple to output to the input. There is also some mention of
winding your own coils and adding bandspread, although not much practical
detail is gone into.
I'm not trying to be critical
here; just alerting would be buyers of the Radio Ace that is more of a
built up radio to be used as is. It is not, as one might think from the
advertising, a kit you install the parts and solder together, or even a
kit where the same components are connected in different ways to create
different circuits.
Trying it out
The radio was unfortunately
an immediate disappointment. I've had many years of experience with regenerative
receivers and this one was among the worst. Although regeneration was very
smooth and operated as it should, the gain and volume were very poor. In
fact, the volume was no better than that from a crystal set. Despite their
obvious cheapness, the headphones are of reasonable quality and I verified
this by using them with another receiver. However, they are not the most
sensitive of this type of headphone I've tried.
The aerial connections seemed
to be limited; "Ant 1" and "Ant 2" were next to useless and "Ant 3" was
the only connection that was usable. This was with long and short aerials;
the long being my outdoor wire aerial of about 30m length, and the short
aerial being the few metres of wire supplied.
I have operated vacuum tubes
at low voltage before and knew that this wasn't the cause of poor performance.
There should be much more volume into headphones from a 12AU7 operating
with 12V on the plates.
The poor performance with
the aerial connections was actually expected; capacitive coupling into
an aerial coil is poor practice. Not only does the aerial load down the
coil, but performance at the low end of the band is reduced compared to
the top end. The correct way is to have a separate primary winding.
The regeneration operated
very smoothly, which I did expect. I am pleased this set uses plate voltage
control for adjusting the regeneration; this or adjusting the screen grid
voltage where tetrodes or pentodes are used is the smoothest method. Controlling
regeneration by means of a variable capacitor is not only makes for critical
adjustment, but has bad backlash and worse, detunes the receiver as the
control is adjusted. The other popular means of adjusting regeneration
by shunting the feedback winding with a variable resistor is even worse.
While the receiver isn't detuned by this method the backlash is considerable
and adjustment extremely critical.
Clearly, some modifications
would have to be done to make it a practical receiver with good performance
and not be relegated to being an attractive static display.
Original circuit of the Radio Ace. I thought some of the component
values were a bit strange even before I tried out the set. My suspicions
were correct.
Modifications were: - R3 to 1M, R2 to 100K, R1 to 2.2M, Ant.1 direct
to C1/R1/C4 junction, Ant.2 to Ant.1 via 33pF, and Ant.3 to Ant.2 via 12pF.
Redesigning the Ace
The choice of component
values had me curious and I wondered who had designed the circuit. Whoever
designed it must have had some knowledge of valve regenerative receivers,
or managed to find circuits to copy, but some of the values chosen would
appear more suited to a transistor circuit than a valve one.
First thing to do was fix
up the grid leak; 100K is a rather low value and there was no way as much
detected audio can appear across it compared to a much higher value. Normal
values of grid leak are from around 500K to 2M. I tried 1M which improved
things markedly; but 2.2M was even better. The value of grid capacitor
is a bit high; something like 100 or 250pF is usual. I left the 330pF in
situ as the difference doesn't make it worth changing.
Next was the grid leak for
the audio stage. Again 100K is low and is not used for this application
except in certain high gain output valves which are prone to grid emission...something
the 12AU7 is not going to experience running at 12V! Increasing this resistor
to a more appropriate value of 1M gave further improvement to volume.
Incidentally, in case you
are wondering about lack of negative bias, the 12AU7 triode cannot draw
significant current at 12V and any bias would impair the operation of this
stage.
Next improvement was for
the detector. 22K as a plate resistor is more appropriate to solid state
circuitry. Low values mean low gain. It was necessary to increase this
resistor at least to around 47K; up to 220K if possible. Doing so with
only 12V B+ might however reduce the detector plate current to the point
where the detector won't oscillate. I had thought of schemes involving
9V batteries to jack up the voltage, but as it turned out this wasn't necessary.
With a 100K plate load the detector oscillated just as well as before,
even with the aerial coil heavily loaded. The difference now was we had
much more volume and gain. It was what this type of receiver should have.
Final mod was the aerial
coupling. While I would prefer a separate primary winding for the aerial
coil, to add one would be impractical. An extra terminal would be needed
on the aerial coil just for starters. So, I was left with trying to make
the best of the capacitive coupling. First thing was to remove the connection
to the coil tapping as connecting aerials here was useless. Worse, connecting
through the 12pF capacitor was even more of a waste of time. This is an
absurdly low value to use and is more suited to VHF receivers. The coil
tapping is at a very low impedance and a 12pF capacitor has a very high
reactance at 1000 kilocycles, meaning virtually no signal gets through.
I settled on a direct connection to "Ant 1" to allow for very short aerials,
via the 33pF to "Ant 2" for medium length and via the 12pF in series with
the the 33pF to the "Ant 3" connection when long aerials are used. The
problem with capacitive coupling to aerial coils is that tuning, selectivity,
and regeneration are very dependent on aerial characteristics. It's very
tight coupling and certain aerials can actually stop the detector being
able to oscillate; not only that this may be evident at only certain parts
of the band. Further, even when regeneration can be optimally set, selectivity
can still suffer because of excessive signal input due to the tight coupling.
The other problem is aerial capacitance is effectively in parallel with
the aerial coil and thus affects tuning range. A long aerial can prevent
stations at the top end of the band being received. Yet another bad aspect
is that gain across the band varies; high at the high end where the coupling
capacitor reactance is low, to poor at the low end when the reactance is
higher and less signal is coupled. This method of aerial coupling strikes
me as being for people who are too lazy to put an extra winding on the
aerial coil. Still, if one insistes on this method, it's best to use a
variable capacitor, but that means another control to adjust each time
a new station is tuned in. One single winding with the aerial capacitively
coupled does seem very popular with simple receiver designs that come from
the U.S and I wonder if people who construct them get frustrated at the
poor performance. At least U.S designs seem to favour plate or screen voltage
control for regeneration adjustment.
The New Improved Ace
The receiver is now a pleasure
to use. Volume is more than adequate now and the DX performance is what
it should be; for example receiving 2XL from Cooma in Sydney at good volume.
The lack of volume control
is not really an impediment as volume is not overpoweringly loud. In Sydney,
it is only necessary to earth the receiver to hear the local stations at
good volume; an aerial is not needed. However, 2m of wire connected to
"Ant 1" will give even greater volume. In the Blue Mountains, the full
30m of outdoor aerial connected to "Ant 3" gives good results. Unfortunately,
the limitation of not being able to receive stations at the top end of
the band becomes evident when doing this. It would be necessary to reduce
the number of turns on the aerial coil to compensate. However, some coverage
at the low end of the band would be lost doing this. The seriousness of
the problem is not sufficient to warrant modifying the aerial coil.
To the listener it certainly
isn't obvious the receiver is running off 12V. It performs much like any
other one valve set and the good volume doesn't give it away.
Incidentally, there is enough
room under the chassis for a 12V 2.2Ah SLA battery which would be a more
economical way of operating the receiver away from the mains.
One convenient aspect of
this receiver is having the binding post aerial coil connections; it thus
becomes a very handy test bed for trying out other coils without having
to desolder anything. Another feature is that provided one completes the
grid circuit, by removing the aerial coil, the set can be used as a low
power headphone amplifier. Connect the audio input between "Ground" and
"Ant. 1" (in the modified receiver, or to the aerial coil terminal that
connects to the tuning capacitor in the unmodified set). If the audio source
does not have a DC path to earth, simply connect a resistor across it.
The value isn't critical; something around 1M will do. Using the set like
this isn't anything new; it was often done to add gramophone pickups to
early radios.
Other Valves
Given there's quite a few
other twin triodes with the same pin connections, I decided to try some
other types to see how well they worked in this regenerative circuit at
low voltage. First off, the other well known 12.6V heater types; 12AT7
and 12AX7. Not useable at all. Some faint sound was heard but that was
it; no regeneration was possible.
Then to a couple of 6.3V
types, with the heater temporarily powered from an external supply. 6ES8
is a frame grid VHF amplifier used in TV tuners. As I suspected, due to
it's low plate voltage (90V) and very high gain (12.5ma/V) it worked well;
certainly just as well as the 12AU7. 6CG7 was the other valve I tried.
It's actually the 9 pin replacement for 6SN7; to be specific the 6SN7GTA.
It was intended to be used in TV line oscillator circuits, but like other
valves found widespread applications elsewhere. Dsepite its similarity
with 12AU7, not only did it work very well, I suspect even slightly better
than the 12AU7. I think the 6CG7 works so well with 12V plate voltage simply
because of it's hotter cathode (6.3V@600ma) which is twice the power of
the 12AU7's heaters. I do wonder also if the larger cathode and plate area
also helps. No doubt 6SN7 should work the same, being the equivalent. Presumably
12BH7 would be another suitable candidate. However, if operating off a
limited battery supply, the obvious choice is to stick with the 12AU7 as
all the other types draw more heater current.
12V High Tension for
valves
Seeing as I haven't got
around to it yet and this is the most appropriate place to discuss it,
I'll give a quick mention about 12V operation of valves. This is nothing
new. Operating valve plates and screens off 12, 9 and even 6V is not new.
Not only was this done with one valve sets just like this one to avoid
a separate, expensive, and large B battery, but from the late 1950's to
the mid 1960's the technique was used in hybrid car radios. Valves were
used for the RF, Converter, IF, detection, and audio amplifier in
the normal way, but running off 12V B+. Because valves cannot provide high
power output at 12V, a transistorised stage was used to drive the speaker.
One site on the internet incorrectly implies these were all space charge
valves. Space charge mode is used with so called "dual grid" valves like
the type 49 and later 12K5. Here, positive voltage is put on the first
grid (equivalent to the control grid) to force an increased electron flow.
The second grid (equivalent to the screen grid) is used as the control
grid. Some pentodes, in particular the 6C6, have been connected to work
in space charge mode in simple one or two valve sets running off 6V B+.
Apparently, when so used, the heater voltage becomes rather critical and
needs to be less than 6V.
Apart from one type of valve
driving the output transistor in some car radios (12K5), the other valves
are in fact not space charge valves. Not only does the circuit diagram
prove the point that they are constructed as per normal 250V valves, so
does the internal construction. The site also implied high current consumption
of these valves. No, just the same old 150mA or 300mA heaters like the
250V valves. While the American valve series includes a space charge valve
(12K5) , the Philips series of hybrid valves does not.
The plate current is minimal.
What needs to pointed out here is there's a big difference in voltage gain
and power gain.
Plate voltage is not so
important with voltage gain in the front end of a radio receiver, and in
fact reducing the B+ does not cause it to drop off as much as might be
thought. On the other hand, power gain is drastically reduced, and using
valves like 6AQ5 as output valves with 12V plate and screen supply results
in only milliwatts of output. Good for headphone use or even a speaker
in a quiet room, but totally useless for a car radio.
It therefore appears the
12V "hybrid" or "car radio valves" are essentially the same as their mains
counterparts but either selected versions of them or versions made to much
higher specifications. Radio & Hobbies for April 1959 discusses the
design of hybrid car radios, and gives examples by saying 12BL6 is constructed
similar to 6BA6, and 12AD6 is similar to 6BE6.
To prove my theory, I got
out a mains operated radio with the very typical 6AN7(ECH80) and 6N8(EBF80)
converter and IF/detector valves.
The audio was a 6DX8(ECL84)
triode pentode. I took the 6X4 rectifier out, connected my 12V DC supply
into the set's HT line, bridged all the screen and decoupling resistors,
and reduced the 6AN7 oscillator feed resistor to half. The heaters were
powered off the transformer as per usual. I wasn't really surprised at
the very comfortable headphone volume level and the good sensitivity of
the set. Sensitivity appeared to be much like any other valve superhet.
The set really started to liven up at 15V B+. The limiting factor was the
local oscillator being shunt fed by a resistor. Had I changed the local
oscillator circuit, the set would have functioned with less than 12V.
Futhermore, once when servicing
an HMV hybrid car radio with a broken 12BL6, I did actually subsitute a
12AU6 and it did work. Maybe a 12V superhet design will appear on these
pages in the future.
email me: cablehack at yahoo
dot com