Most of you would never have heard of this type of receiver,
unless you're into top end FM tuners, or you have read British electronics
magazines from the mid 50's to the 1970's.
I first saw the design in a mid 1960's Practical Wireless
magazine and due to the simplicity I thought it wouldn't work. How wrong
I was! This was in 1990 when I was getting frustrated with the limitations
of super regenerative receivers and was looking for other approaches to
the 'simple FM receiver' problem.
First Pulse Counting FM Receiver, Winter 1990. This is my Super
DX model with 3 stages of IF amplification. Valves are, from back
to front, 6V4, 6BM8,6AU6 x 4, 6BL8 and 6AL5.
I had the basic receiver assembled in one evening, and
due to my scepticism, I'd added an extra IF stage in case the gain turned
out to be next to nothing. Well, I was in a state of amazement when I first
powered up my receiver and was getting Hi Fi sound with excellent sensitivity.
At last a solution had been found! The following night I'd added a grounded
grid RF stage to eliminate the problems of aerial coupling and absorbtion
effects. With an indoor TV aerial I had no problems in bringing in all
local stations and the low power community broadcasters that caused so
much difficulty on the super regen sets. And there was no SCA/stereo subcarrier
beat, no hiss, and no distortion!!
Subsequent experiments proved that stereo reception was not
practical. It appeared that the demodulated signal is not of sufficient
bandwidth, and to increase it would mean reducing the already low output.
However, with high frequency boost prior to the LM1310 stereo decoder,
it was possible to get results of some sort but separation was just too
poor.
So what is the Pulse Counting receiver? Basically it is a superhet
but it's after the limiter stage that things become different. Instead
of feeding a ratio detector, phase detector, quadrature detector etc. the
clipped waveform is differentiated and applied to a pulse counting, or
tachometer, circuit. The higher the frequency, the closer the pulses are
together, and the the higher the resulting DC from the detector, and vice
versa as the frequency decreases. So, we have a frequency to voltage converter
which is what we want. The greatest advantage is there is no alignment,
and therefore no tuned circuits to get out of alignment, causing distortion.
The other main advantage is that this type of detector is suited
to a low IF; typically 150-300KC/s.
This means the IF stage can consist of resistance coupled amplifiers.
No coils to wind and align!!
The low IF lends itself to yet another advantage; the VHF to
IF frequency converter stage needs only one coil! Because the difference
between the received signal and the local oscillator is so small the one
coil can perform for local oscillator and aerial, using an Autodyne converter.
Commercially made Pulse Counting receivers are a bit more elaborate
than this. They're often dual conversion, with a conventional 10.7Mc/s
IF which is then converted down to the ~150Kc/s IF with a crystal locked
converter. This is done to prevent image response, and also the avoid drift
problems. With such a low IF, the local oscillator operating at 100 odd
megacycles has to drift ever so slightly to lose the channel. These days
they often have a digital type detector which provides good noise immunity.
By passing the squared waveform through a Schmitt trigger, most of the
noise will be removed.
However, for the homemade type of receiver, we don't need to
go to such lengths to get a good quality receiver.
I have built four such receivers up to the present time and
all worked first time, with nothing to align. The design is not 'weird'
or a 'fluke'. Sensitivity is close to and better than some commercially
made superhets. Yes, there is an extra control to be adjusted which is
a tradeoff, and tuning can be more critical but for the person who wants
high quality mono FM, using valves, with simplicity, there isn't a better
receiver.
The earliest mention of pulse counting techniques appears to
be in the early 1940's where such a receiver was used to monitor one of
the first FM transmitters on the Empire State building. It used 807's for
the RC coupled IF stage (a bit of overkill) and a 6H6 detector.
The next mention appears in Wireless World in the late 1940's
when Thomas Roddam asks, "Why align FM discriminators?" and puts forward
a pulse counting detector design. Then in 1956, M.G. Scroggie answers the
question with a complete and practical Pulse Counting receiver. It was
this design that provided the basis for subsequent valve receiver circuits
until solid state versions appeared.
My circuits have used the same IF strip (in some cases
altered somewhat) and detector, as these shouldn't be changed unless you're
going to take the time to do a response plot of the finished article.
I have found best performance, coincident with ease of
construction, results from using a 6BL8 at the front end. The triode is
used as a grounded grid RF amp, feeding the pentode functioning as an Autodyne
converter. Having such a low IF means that the signal can be tuned in with
the local oscillator either side of the carrier. This can be advantageous
if there's an interfering station on a nearby frequency.
The original Wireless World article used a 12AT7 local
oscillator driving a passive germanium diode for frequency conversion but
the gain is obviously lower than an active first detector.
A two stage IF amplifier was used using 6BX6 valves with the
response as shown:
Gain is about 4000, and input voltage (to the IF) should be at least
1mV for optimum performance of the following limiter and detector. In reality,
with the converter gain, the receiver works well at signal levels much
less than this.
So how do we get this response with no coils? It's quite easy actually
when you consider things like valve capacitances. Each of the 6BX6's
has a 4.7K resistor in series with the grid. In conjunction with the grid
capacitance there is a degree of low pass filtering. The high value of
plate resistors (18K), adds to this and so we have the top frequency response
set to around 250Kc/s.
The low frequency response is set by the 270pF grid coupling condensers
in conjunction with the 100K grid resistors. It starts to fall off at about
20Kc/s.
Limiting is done in the conventional way with a third 6BX6 operating
with low bias and a low value plate load. Because of the low frequency
used, it is quite easy to observe the waveform with a CRO throughout the
IF, limiting and detection stages.
Despite it's appearance as a voltage doubling AM detector, the circuit
around the 6AL5 is anything but. The low value input condenser (47pf) and
the low value load (4.7K) ensure the signal from the limiter is differentiated.
Filtering is done with a simple RC circuit which also provides de-emphasis.
Audio output is low at about 50-100mV and the recommended load is 500K.
An ordinary triode pentode audio amp can be barely fully driven; an extra
stage of gain is worthwhile.
Second Pulse Counting Receiver, October 1992. It uses 6SN7's
for IF amplification and also uses a 6SN7 fed by a 12AX7 for the audio
amplifier. The resulting 'triode sound' is the nicest sounding of all my
FM receivers. A series heater circuit is used with modern low voltage transformers
for the power supply. Valves are, from back to front, 12AX7, 6SN7, 6BL8,
2x 6SN7, 6BX6, 6AL5.
The third pulse counting receiver I built is for 12V operation. It uses
a vibrator power supply of course. Tuning is by a ten turn pot and varicap
diodes. Its valves are 2x 6U8, 6BX6, 6DX8, 6AL5 and 6BQ5. It is not shown
here due to server space limititations.
My 4th Pulse Counting Receiver
Constructed in the Winter of 2000, this is my latest Pulse Counting
FM Receiver. It is also the most straightforward of my pulse counting designs,
and uses M.G. Scroggie's IF amplifier circuit, so this is the receiver
I'll discuss here.
This receiver was built to match an existing two valve MW receiver
that I'd built in 1997, and was to use the same instrument case and control
layout. I also wanted a smaller, more compact version of the receiver which
I could take travelling.
As previously, I stuck to my tried and trusted 6BL8 RF/converter
stage, as I've found from experimentation that other valves or circuit
configurations don't produce as good results.
If you've seen the 12AT7
receiver article, you'll notice my RF amp design there. It's a grounded
grid
circuit with input and output untuned to save winding coils and their
alignment hassles. There isn't really any gain but it does have excellent
isolation, which is the main purpose. As with the super regen sets, aerial
loading can cause oscillation to become unreliable at certain parts of
the band, or with the aerial in certain positions, etc.
The frequency converter uses a 6BL8 pentode operating as an
electron coupled oscillator, just like in the 12AT7 receiver. I have found
this type of oscillator to be the simplest and easiest to get going of
all the VHF oscillators I've tried, so I use it in all my valve VHF work.
As you can see, the screen voltage is made adjustable by the 50K pot. This
is necessary to set the optimum operating conditions for the converter,
so it oscillates reliably and provides maximum gain. Of course, the optimum
setting varies from one end of the band to the other. So, despite being
a superhet, there's still an extra control.
Maximum sensitivity occurs just after the converter has gone into oscillation.
However, if you are content with only the higher power stations, just set
the screen grid voltage at the 108Mc/s end of the band and leave it. Sensitivity
will drop off as you tune to the 88Mc/s end, but the performance will still
be better than any super regen set. A vernier dial is highly recommended
for the tuning control, although a large knob is adequate. The dial I used
on this receiver is one of the last from DSE,
but you can still get them from Ocean
State Electronics. As usual, the tuned circuit consists of a 15pF variable
condenser and 4 turns of 18B&S TCW on an air cored 3/8" former.
The IF appears across the 22K plate resistor and thence
is amplified by the two 6BX6's. Limiting is achieved by a third 6BX6, whereupon
the clipped output is fed to the pulse counting detector, a 6AL5. The IF,
limiter, and detector is exactly as per the Wireless World design, except
I've used a valve detector instead of germanium diodes.
My last three Pulse Counting Receivers have incorportated
AGC. Without it, strong signals can actually overload the front end to
the point where nothing is heard on that station. While placing an attenuator
in the aerial lead solves the problem, overall sensitivity is reduced slightly.
An ideal source of AGC voltage is obtainable from the limiter grid. Due
to grid rectification, the voltage here becomes increasingly negative with
an increase in signal strength. This is fed to the RF amp grid via a suitable
voltage divider to reduce the gain sufficiently.
Although I have not done much work with it, the limiter grid
appears to be also suitable for providing an AFC voltage. With the receiver
correctly tuned, the voltage is at it's maximum negative. Early experiments
on my first receiver, with a varicap diode connected to the oscillator
coil via a low value condenser, seemed to indicate the idea works.
One could also add a magic eye at this point to indicate correct
tuning.
Circuit of my 4th Pulse Counting FM receiver. For full size circuit,
click here.
Note to anyone who is using the circuit previously shown here; there
was a mistake in the supply for the 6BL8 converter screen supply. The 47K
feeding the oscillation level potentiometer is meant to be fed from the
205V supply, not the 135V RF amp supply.
Turning now to the audio amp, I've used another 6BL8. This
is probably the most common TV valve in Australia. Europeans know it better
as the ECF80 or it's series heater version, the PCF80 or 9A8. Initially,
I used a 6DX8/ECL84, but the severe heat problems I discovered when I completed
the receiver meant I had to do everything I could to reduce heat, and decreasing
the power of the audio amp was one of the steps I had to take. Output power
is about 250mW.
The power supply is unusual as far as Australian design
goes, using a live chassis with a transformer for the heaters only. This
was done for space reasons. There was no way any valve type power transformer
capable of powering this circuit could fit in the box with everything else.
For the B+, the 240V mains is rectified by a 1N4007 and smoothed
with RC filtering. No hum is evident even with sensitive headphones.
Because the receiver has a live chassis, I have not included the power
supply circuit.
Very compact inside with 6 valves! On the left are the front end
valves. The bottom row is the 6BX6's, and the 6BL8 converter and 6AL5 are
on the top. Over at the right is the 6BL8 audio valve. This receiver
has a live chassis and has suitable precautions to prevent the user coming
into contact with the mains.
Powering up the new receiver
As with previous pulse counting receivers, this one brought in
stations straight away. I did have to do a minor adjustment of the tuning
circuit but nothing that required test instruments. The audio amp required
a few minor component alterations to get the correct voltages, and likewise
the converter screen grid or 'oscillation' control needed to have its voltage
divider resistors optimised. Sensitivity was good as usual, with 2ONE on
96.1Mc/s at 5KW, receivable from 100km away with no aerial (Wentworth Falls
> Gore Hill).
However, it was becoming apparent that the heat build up inside
the box with the lid on was a real problem. With the lid too hot to touch
and the internal components subjected to such heat there was a risk of
failure, as well as the chassis coming loose from the plastic studs securing
it to the box.
To try and cool the inside of the cabinet as much as possible, I put
ventilation holes at the rear and underneath the case. Furthermore, the
heater and B+ dropper resistors were moved to outside the box inside a
perforated metal shield mounted on the back. This was connected to mains
earth of course.
This helped, but I was able to improve things even more. I replaced
the 6DX8 audio amp with the 6BL8. This lessened the heater current nearly
300mA, so the transformer ran cooler. Also, the lower plate current of
the 6BL8 lessened the heat generation.
Testing at home in the Blue Mountains gave the expected results.
I was able to receive a tourist information station in the Southern Highlands
with my 5 element Exastereo outdoor FM aerial. These stations only transmit
with a couple of watts, so it was a good indication of the excellent sensitivity.
One thing that was becoming obvious, and annoying, was the dropping
out of the oscillator at the high end of the band. I eventually discovered
it was due to the original 1.5mH cathode choke. For some reason the one
I'd used wouldn't allow proper oscillation. Changing to a different type
(axial 1mH) fixed that completely.
For those wondering about frequency drift; it is only apparent
in the first few minutes of receiver operation and is slight.
Some notes for constructors:
1) Resistors: 1/2W unless specified.
2)Capacitors: Values in pF unless specified, or less than 1uF. For
example, .1 is .1uF. Use ceramics for the pF values. As the IF strip is
working at
around 200Kc/s, polyesters can be used in that area, but
I have used ceramics for the lower values because of convenience. The voltage
rating should
be obvious. Obviously, the ones that are exposed to the
full B+ before the valves warm up need to be rated thus. Cathode bypasses
obviously don't need
such a high voltage rating.
3)The tuned circuit: Among the most often asked questions. It's the
same as the other valve receivers on this site; 4 turns of 18B&S air
cored 3/8" (10mm) diameter.
It's tuned by a variable condenser of around 15 to 20pF
max capacitance. Higher value condensers can be used with an appropriate
fixed series condenser;
eg; 39pf fixed in series with 60pF variable. Varicap diodes
can be used but steps need to be taken to minimise tuning drift.
4)The audio stage: The output of the detector filter is meant to run
into a 500K load; hence the value of volume control shown. Output voltage
is around 100mVrms.
Do not feed into a solid state amplifier unless
you incorporate a impedance matching stage such as a cathode follower.
5)Power supply: 6.3V @ 2.1A; subtract 450mA if you're not using the
6BL8 audio amplifier. High tension: 180-190V @ 14mA for the 6BL8 audio
amplifier.
205-220V @ 25mA for the receiver itself. If you can't
design your own power supply you should rethink any ideas of building this
receiver.
6)Aerial: Unbalanced input. Suits 75 ohm aerials. Use a TV balun for
300 ohm balanced transmission lines and aerials. A length of wire is not
a proper aerial. An
outdoor multi element yagi or log periodic is preferred.
Telescopic TV aerials will suffice if an outdoor aerial cannot be used,
but obviously the results will not
be as good.
7)Construction: Stating the obvious, but the usual VHF techniques apply;
a proper ground plane, short leads, etc. Twisted pair heater wiring is
used. One side is earthed only at the 6BL8. All heaters are to have
a .1uF condenser
connected across them as well. This can be 100V polyester/MKT.
Modulation hum of feedback between stages may be evident if this is not
done.
Improvements:
Ideas which I haven't actually implemented but are worth experimenting
with;
1)AFC: The DC present at the detector output or perhaps the DC on the
AGC line could be used to provide AFC as these voltages peak up on correct
tuning. Varicap diodes or using the miller effect of a triode could be
used to
control the oscillator frequency. I did experiment with a varicap
diode fed from the detector output with my first receiver and the
idea seemed to hold promise.
2)Regulating the B+: When the mains voltage changes and the receiver
is adjusted to just past oscillating for the most sensitive point, it may
drop out when the mains voltage decreases. Regulating the B+ to the converter
stage at least
would overcome this. Also, the frequency at which the
6BL8 pentode oscillates is affected by plate and screen voltages (the screen
control can actually be used for fine tuning within limits). Regulation
would therefore improve
frequency stability.
3)Regulating the 6BL8 heater: I have noticed that after a sudden drop
of mains voltage that within a few seconds the receiver may drift off frequency.
The time delay suggests the heater temperature of the 6BL8 pentode has
an
effect on oscillation frequency. So, it would be worthwile
to provide a regulated supply for this as well. Easiest way is with a three
terminal regulator set to 6.3V. As the regulator has to be fed with DC,
consideration has to be given
to the other heaters. Two options are: a) separate
heater windings (or seperate heater transformers), one feeding the other
valves with 6.3VAC and the other feeding the bridge recitifer and regulator
(it will need to be about 9V to
allow for regulator headroom and rectifier losses.
b) one winding feeding a rectifier and regulator to provide
DC for all the heaters. The reason for separate heaters is of course with
bridge rectification one cannot earth both the input and output of the
rectifier, and it is
essential that one side of the heater line is earthed.
email me: cablehack at yahoo dot com