HUBMOTORS
The motors referred to here are direct current (dc ) motors.
As time permits I will put up a section here showing the basic
differences between brushed and brushless
and geared and non-geared dc
motors commonly used in hub motors. For now I've just put some
commonly used terms down which describe various parts of
hubmotors, these definitions are my own and may not be 100%
accurate.
Terms:
hub: central portion of bicycle wheel which spokes
attach too .
geared motor: a motor inside the bicycle hub
which is separated from the bicycle hub but causes the hub to
rotate by use of gears
rotor: the rotating part of an electric motor
stator:the stationary part of an electric motor
non-geared motor: the outer casing of the hub is
an integral part of the motor and usually this outer casing has
magnets attached to it (it acts as a rotor)
freewheel: a. Geared
hub motors: a mechanical device which allows the hub to rotate
freely in one direction without causing the internal motor to
rotate. This means pedalling is easy and coasting has very little
resistance.
b. Non-geared hub motors: freewheel refers to
how much resistance the bicycle wheel has when rotating with no
motor power (since the motor and hub are one and the same if the
wheel is turning the motor is also turning), there is no
mechanical freewheel system involved
cogging : applies generally to non-geared motors
and is the resistive force acting against rotation of the wheel,
it is caused by the reaction of electrons in the iron core of a
motor to the rotating magnetic field of the magnets on the outer
rim of the hub.
It will be felt as a small force acting against when you pedal
when the motor power is off.
back emf: is the current produced in a motor by
magnets moving past coils, motor is acting like a generator. When
current is applied from batteries it overcomes the back emf,
unless motor is rotating faster than top speed caused by battery
current, then back emf is bigger than battery voltage.
emf: (electro motive force): force current
produces as its induced magetic field interacts with permanent
magnets magnetic field.
inductance: when current is turned off the
collapsing current makes a collapsing magnetic field which
creates a high voltage spike.
voltage spike: can be associated with inductance
when a current flowing through a motor is switched off. If a
power wire to the motor accidentally disconnects or breaks while
motor is under load a large voltage spike may occur and can
damage mosfets in controller circuit
saturation: the iron core of a motor can only
absorb a certain amount of magnetic field, at a certain point it
becomes saturated and this determines the limit of power the
motor can produce.
brushless motors: generally have 8 wires coming
out of them. Three thick wires which are for motor power(the
windings). Three wires because the motors have 3 sets of windings
in them and hence are called 3 phase motors. The other 5 wires
are for the hall effect sensors ( one positive power wire, one
negative ground wire and the other three wires are for each phase
of windings which each have a hall effect sensor.)
brushed motors; usually have only two wires, one
positive and one negative. They have carbon brushes which contact
a rotating segmented drum which switches which coil is recieving
current from the battery.. Brushed motors are generally also 3
phase motor because they have three sets of windings.
commutator: rotating drum made from copper
segments which switch the coil in motor which is recieving power
at any time.
and hence maintain the revolving of the motor.
brushes carbon(graphite) blocks which conduct
electricity but are very slippery (low friction) so copper
commutator segments will slide along without friction (well very
low friction). Type of brush used can influence efficiency of
motor.
3phase:most electric motors are three phase, it is an
efficient method for running a motor. It involves having three
separate sets of copper windings in the motor. 3 phase effect
discovered by Nichola Tesla.
hall effect sensors: in brushless motors hall
effect sensors replace the commutator. It is a method of
switching which phase is being given current at any one time.
Usually two phases will have power at any given time. Hall
sensors allow a small current to flow through them. This hall
sensors are switched on/off as a north then south pole passes it.
This very small current flowing through them goes to a mosfet
which in turn is switched on/off in sync with the hall sensors.
The mosfets allow large currents to flow to the motor coils in a
very precise pattern determined by their location near the
magnets.
resistance: copper wire has a certain resitance to the
flow of electrons through it, this resistance is used to
determine the number of turns of wire and thickness of wire used
in a motor.
windings: This refers to the copper wire in a motor
which is usually wound around an iron core.
coils: coils and windings refer to the same thing, the
copper wire in a motor.
iron core: the iron core of a dc motor acts
to channel the magnetic field and makes the motor run
efficiently.
slotted motors: Slotted motors usually have pilars of
coils or copper wire wrapped around an iron core.These motors
usually have the magnets and coils one inside of the other.
non-slotted (axial motors): these motors usually have an
iron backing plate which the copper wire sits on top of in flat
coils.
The magnets or the coils may be the stator or the rotor depending
on motor design. These motors usually have the magnets and coils
lying next too each other.
pwm (pulse width modulation): This is a method for
regulating the voltage which a motor 'sees' from
the batteries. See controller section for detailed explanation.
diodes: the devices allow electric current to only flow
in one direction.
resistors: the devices determine how much electricity
can flow through a wire..
capacitors: these devies temporarily store electrical
energy
magnetic field: magnetic fields are created by electrons
movements or positioning. Permanent magnet materials are
surrounded by a magnetic field permanently and is due to how the
electrons line up inside the material. Temporary magnetic fields
are created when electrons flow through a wire.
induced magnetic field:an induced magnetic field is
created when electrons flow through a wire.
current:the flow of electrons through a wire
electrons: very very tiny packets of energy which can
travel very quickly and easily through metals.
neodymium (rare earth) magnets: quite strong permanent
magnets, usually look silver in colour.
ceramic magnets: about 1/4 as strong as rare earth
magnets, are generally dark coloured grey to black.